Industrial Nitrogen Generator
Technical indexes:
1) Nitrogen runoff: 1 - 2000Nm3/h
2) Nitrogen purity: 98 - 99.999%
3) Nitrogen pressure: 0.1 – 0.7Mpa
4) Dew point: -45°C
5) Purification not needed, as nitrogen of 99.999% purity is produced
Principles:
PSA nitrogen generator uses carbon molecular sieve as sorbent, produces nitrogen by making use of the PSA principle. Under certain pressure, carbon molecular sieve has different oxygen/nitrogen adsorption capacity, i.e. much more oxygen adsorption capacity than nitrogen adsorption capacity.PLC controls pneumatic valve on/off to realize two towers alternate adsorption and desorption as per pressure change, carries out oxygen/nitrogen separation and produces nitrogen with desired purity.
Applications:
1. Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
2. Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical ,urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc.
3. Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.
Advantages:
1. More reliable:
* Tiancheng standardized air separation systems based on proven state of the art technologies in history of many years application in fields.
* Simplified engineering design idea with much less moving parts, guarantees maximum reliability and minimal maintenance
2. More economical:
* More advanced and more economical air separation modules.
* PLCcomposition control system reduces air consumption capacity, saves energy cost.
3. More convenient:
* Control system enables parameters of capacity, purity, and pressure of product gases online display on panel screen, gives running problem alarm, and reminds of maintenance.
* Skid mounted design, easy installation.
Specifications:
| No | Model | Capacity(Nm3/h) | Purity | Power(KW) | Overall size(mm) |
| 1 2 3 4 | TY-3-39 TY-5-29 TY-5-295 TY-8-295 | 3 5 5 8 | 99.9% 99.5% 99% 95% | 0.5 | 1800*1400*1500 |
| 5 6 7 8 | TY-5-49 TY-8-39 TY-12-295 TY-15-29 | 5 8 12 15 | 99.99% 99.9% 99.5% 99% | 0.5 | 1800*1400*1800 |
| 9 10 11 12 | TY-10-49 TY-15-39 TY-25-295 TY-30-39 | 10 15 25 30 | 99.99% 99.9% 99.5% 99% | 0.5 | 2000*1700*2250 |
| 13 14 15 16 | TY-15-49 TY-22-39 TY-35-295 TY-45-29 | 15 22 35 45 | 99.99% 99.9% 99.5% 99% | 0.5 | 2100*1800*2200 |
| 17 18 19 20 | TY-20-49 TY-30-39 TY-50-295 TY-60-29 | 20 30 50 60 | 99.99% 99.9% 99.5% 99% | 0.5 | 2200*1800*2200 |
| 21 22 23 24 | TY-30-49 TY-45-39 TY-75-295 TY-88-29 | 30 45 75 88 | 99.99% 99.9% 99.5% 99% | 0.5 | 2400*1900*2200 |
| 25 26 27 28 | TY-40-49 TY-60-39 TY-100-295 TY-120-29 | 40 60 100 120 | 99.99% 99.9% 99.5% 99% | 0.5 | 2500*2100*2500 |
| 29 30 31 32 | TY-50-49 TY-70-39 TY-120-295 TY-140-29 | 50 70 120 140 | 99.99% 99.9% 99.5% 99% | 0.5 | 2600*2200*2850 |
| 33 34 35 36 | TY-60-49 TY-90-39 TY-160-295 TY-190-29 | 60 90 160 190 | 99.99% 99.9% 99.5% 99% | 0.5 | 2800*2200*2500 |
| 37 | TY-80-49 | 80 | 99.99% | 0.5 | |
| 38 39 40 | TY-120-39 TY-200-295 TY-250-29 | 120 200 250 | 99.9% 99.5% 99% | 0.5 | 3200*1400*2800 |
| 41 42 43 44 | TY-100-49 TY-140-39 TY250-295 TY-290-29 | 100 140 250 290 | 99.99% 99.9% 99.5% 99% | 0.5 | 3500*1500*2800 |
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